Enkola ya Motor Linear Motor mu makolero

Enkola ya Motor Linear Motor mu makolero

Ebisingawo
Industrial linear motor system kika kya automated drive system ekozesa linear motors nga core driving components, egatta enkola ezifuga, ebyuma ebiddamu okuzuula, ensengekera z’ebyuma, n’ebitundu ebiyamba, era tekyetaagisa byuma bya nnono eby’okutambuza ebyuma nga screws, belts, gears, etc. Industrial linear motor system ekozesa enkola z’amasannyalaze aga magineeti okukola butereevu linear thrust for high-precision, high-speed linear motion mu mbeera z’amakolero.
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Enkola ya Linear Motors
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Industrial linear motor system kika kya automated drive system ekozesa linear motors nga core driving components, egatta enkola ezifuga, ebyuma ebiddamu okuzuula, ensengekera z’ebyuma, n’ebitundu ebiyamba, era tekyetaagisa byuma bya nnono eby’okutambuza ebyuma nga screws, belts, gears, etc. Industrial linear motor system ekozesa enkola z’amasannyalaze aga magineeti okukola butereevu linear thrust for high-precision, high-speed linear motion mu mbeera z’amakolero. Okwawukana ku mmotoka ez’ennono ezikyukakyuka ezituuka mu ngeri etali butereevu ku ntambula ya layini nga ziyita mu nkola z’okutambuza nga sikulaapu n’emisipi, zikyusa butereevu amasoboza g’amasannyalaze okufuuka amasoboza ag’ebyuma aga layini, ne kikendeeza ku kufiirwa n’okuddirira mu nkolagana z’okutambuza ez’omu makkati, era n’olwekyo zikwata ekifo ekikulu mu otomatiki y’amakolero ey’omulembe.

 

Enkola ya mmotoka ya layini y’amakolero enzijuvu etera okubeeramu ebitundu bino wammanga ebikulu:

Omubiri gwa motor ogwa linear

Ensibuko y’amaanyi g’ensengekera esobola okwawulwamu ekitundu ekitambula n’ekitundu ekinywevu, ebikola okusika okw’ennyiriri okuyita mu kuyingiza amasannyalaze. Ebika ebya bulijjo mulimu flat plate, U-shaped groove, cylindrical (rod-shaped), n’ebirala, ebisaanira ebifo eby’enjawulo eby’okussaamu n’ebyetaago by’omugugu.

Enkola y’okufuga

omuli controller, driver, ne motion control card, evunaanyizibwa ku kufuna ebiragiro (nga position, speed, acceleration), n’okufuga motor motion nga etereeza parameters nga current ne frequency, supporting pulse, analog, bus (nga EtherCAT, Profinet) n’enkola endala ezifuga.

Ekyuma ekiddamu okuzuula

ekozesebwa okulondoola ekiseera ekituufu-ekifo, sipiidi, n'amawulire amalala aga rotor, okutuuka ku kufuga okuggaddwa-lupu. Ebyuma ebikulu bye bifuga ebisengejja (nga bituufu okutuuka ku μ m) n’ebifuga ebisengejja ebya magineeti (ebisaanira embeera enkambwe), era enkola ezimu zirimu okuddamu kw’embiro eziyambibwako enkoda.

Ensengeka y’obuyambi obw’ebyuma

omuli eggaali z’omukka ezikulembera (nga linear guide rails, cross roller guide rails), bases, protective covers, n’ebirala, ebikozesebwa okukakasa obugolokofu n’obutebenkevu bw’entambula ya rotor, n’okugumira emigugu n’amaanyi g’okukuba, ate nga bikuuma motor okuva ku butonde bw’ensi obw’amakolero ng’enfuufu n’obucaafu bw’amafuta.

Ebitundu ebiyambako

nga enkola y’okunyogoza (amazzi-ennyogoza oba empewo-ennyogoza, ekozesebwa okusaasaanya ebbugumu lya mmotoka ery’amaanyi amangi-), olujegere lw’okusika waya (okukuuma waya nga rotor etambula), okukyusa ekkomo (okuziyiza okutambula okusukkiridde), n’ebirala.

 

Bw’ogeraageranya n’enkola ey’ennono ey’okugonjoola mmotoka ezikyukakyuka n’enkola z’okutambuza, ebirungi-aEnkola ya mmotoka za layini ez’amakolero zeeyolekera mu:

Obutuufu obw’amaanyi

Tewali bbugumu lya kutambuza lya wakati (nga okufuluma okudda emabega okwa sikulaapu), nga kugatta ku ruler ya grating ey’obutuufu eya waggulu-, obutuufu bw’okuteeka mu kifo busobola okutuuka ku ± 0.1 μ m 1 μ m, era obutuufu bw’okuteeka mu kifo obuddiŋŋanwa busobola okutuuka ku ± 0.01 μ m, okutuukiriza ebyetaago bya semiconductor, precision assembly n’embeera endala.

Sipiidi ya waggulu ate nga ya sipiidi ya waggulu

Evugirwa butereevu rotor, nga erina sipiidi y’okuddamu ey’amangu, sipiidi esinga obunene esobola okutuuka ku 5m/s oba okusingawo, ate sipiidi esobola okutuuka ku 10g (gravity acceleration), esaanira okusunsula ku sipiidi eya waggulu-, okusala layisi n’embeera endala ezeetaaga okuyimirira amangu okutandika.

Obugumu bungi ate nga tebuddaabiriza nnyo

Ggyawo ebitundu ebyangu okwambala nga sikulaapu n’emisipi, okukendeeza ku kwambala kw’ebyuma n’obwetaavu bw’okuddaabiriza buli kiseera, era obeere n’obulamu obuwanvu naddala obusaanira layini z’okufulumya ezikola obutasalako.

Entambula ezikyukakyuka

Obuwanvu bwa stator busobola okulongoosebwa okusinziira ku bwetaavu, era mu ndowooza okutambula tekukoma (nga stator flat motor empanvu esobola okutuuka ku linear motion ya mita makumi), esaanira ebyuma ebinene (nga gantry machine tools, logistics conveyor lines).

Ebifulumizibwa ebitebenkedde

Ekifulumizibwa mu kusika kiri kimu, awatali "nkyukakyuka" yonna mu kutambuza mmotoka ezitambula, esaanira sipiidi etakyukakyuka n'embeera z'okufuga amaanyi agatali gakyukakyuka (nga okusiiga okutuufu n'okugolola firimu).

 

Enkola za mmotoka za layini z’amakolero zikozesebwa nnyo mu mbeera z’amakolero zino wammanga olw’ebirungi byabwe eby’omulimu:

Okukola Semiconductor n’Ebyuma

okukwata wafer, okuteeka chip packaging positioning, PCB laser marking, n'ebirala byetaaga nanometer okutuuka ku micrometer level positioning obutuufu.

Ekintu Ekikozesebwa mu Ekyuma Ekituufu

Linear axis drive for high-speed machining centers (nga ebyuma ebisiba n’ebisiiga), okukyusa sikulaapu ez’ennono ez’omusulo okulongoosa obulungi bw’ebyuma n’obugonvu bw’okungulu.

Entambula n’okusunsula

Omusimbi ow’amaanyi-mu sitoowa ey’obwengula n’enkola y’okusika mu layini z’okusunsula ez’amangu bikozesa obwangu obw’amaanyi okutuuka ku kusunsula okw’amangu.

Okukola ku Layisi

Omugoba w’emmeeza y’emirimu ey’ebyuma ebisala n’okuweta layisi akakasa sipiidi ya waggulu-n’entambula entuufu ey’ekintu ekitunuulirwa layisi.

Ebikozesebwa mu by’obujjanjabi

Entambula y’ekitanda ya sikaani za CT n’okutambuza sampuli z’ebyuma ebikebera omusaayi kyetaagisa okukola obulungi n’okufuga obulungi ekifo.

Ebyuma ebipya eby’amaanyi

lithium battery electrode okusala, photovoltaic endabirwamu okukwata, okutuukagana n'ebyetaago by'okufulumya eby'entambula ennene ne sipiidi ya waggulu.

 

Enjawulo ku "Force Control Intelligent Linear Motor System".

Enkola ya mmotoka ya layini y'amakolero ye "enkola y'okuvuga entambula ya layini" esinga okubeera ey'ensi yonna ng'essira eriteeka ku kufuga okutuufu okw'ekifo, sipiidi, n'essanyu; ‘Force Control Intelligent Linear Motor System’ ye nkyusa yaayo ey’omulembe, ng’eyongera okugatta sensa z’amaanyi n’enkola z’okufuga amaanyi, ng’essira liteekeddwa ku kufuga okutuufu okw’amaanyi agafuluma (nga okufuga amaanyi agatali gakyukakyuka n’ekifo ky’amaanyi ag’omugatte), era nga esinga kukwatagana n’embeera ezeetaaga okuddamu kw’amaanyi (nga okukuŋŋaanya okutuufu n’eddagala eritali lya maanyi nnyo).

Mu bufunze, Industrial linear motor system ye nsonga enkulu ey'okugonjoola "high-precision linear motion" mu industrial automation, era enkulaakulana yaayo eya tekinologiya etumbula okulongoosa amakolero ag'omulembe okutuuka ku bulungibwansi obw'ekika ekya waggulu n'obutuufu.

 

Wano, twanjula Linear motor, Model TML220-CR olw’obutonde obuyonjo, nga tulina data sheet bweti:

Oyanirizibwa okulaba pulojekiti endala oba okukyalira vidiyo yaffe eya Youtube: https://www.youtube.com/@tallmanrobotics

 

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Mu makolero g’okukola mmotoka, enkola ya mmotoka ez’amakolero ez’ennyiriri ekozesebwa nnyo mu nkola ezeetaaga okuteeka mu kifo ekituufu, okuddamu amangu, oba okutambula okw’amaanyi olw’engeri zaabwe ez’obutuufu obw’amaanyi, sipiidi ey’amaanyi, n’okwesigamizibwa okw’amaanyi. Zikola kinene mu layini z’okufulumya mu ngeri ey’otoma, okulongoosa ebitundu ebikulu, n’okukebera omutindo. Wammanga ze mbeera z’okukozesa eza bulijjo:

1. Welding automation okufulumya layini

Okuweta omubiri gw’emmotoka (nga okuweta mu kifo/okuweta kwa layisi kwa fuleemu, enzigi, ne chassis) kyetaagisa obutuufu bw’okuteeka mu kifo ekinene ennyo n’okunyweza entambula. Okukozesa enkola za linear motor systems kuyinza okulongoosa ennyo omutindo gw’okuweta n’obulungi:

Welding gun positioning n'okufuga enkola y'emirimu

Roboti ekola welding oba welding slider evugirwa linear motor esobola okufuga obulungi entambula ya linear ya X/Y/Z axis linear gun ya welding gun, okukakasa ensobi y’ekifo ky’okuweta eya<=± 0.1mm era nga yeewala virtual welding oba welding deviation (naddala mu welding y’ebintu ebipya nga high-strength steel ne aluminium aloys).

Multi station synchronous okuweta

Ku layini y’okufulumya welding ekyukakyuka, workstations eziwera ezivugirwa linear motors zisobola okutuuka ku high-speed synchronous motion, era nga zikolagana ne robots, okumaliriza multi-point spot welding of complex vehicle body structures, okukendeeza ku budde bw’enzirukanya n’ebitundu ebisukka mu 30%.

Okumanyiira okufulumya ebintu mu ngeri ekyukakyuka

Kyuusa mangu enkola y'okuweta ebika by'emmotoka ez'enjawulo nga oyita mu pulogulaamu, awatali kwetaaga kukyusa bitundu bya makanika ebitambuza (nga okutereeza sikulaapu ez'ennono), okutuukiriza ebyetaago by'okufulumya ebikyukakyuka eby'amakolero g'okukola mmotoka ku "bika ebingi n'ebitundu ebitono".

 

2. Okukozesa ebyuma ebituufu eby’ebitundu

Okukola ebyuma ebitundu by’emmotoka ebikulu nga bulooka za silinda za yingini, ggiya z’okutambuza, ne disiki za buleeki kwesigamye ku bikozesebwa mu byuma ebituufu ennyo. Enkola za layini za mmotoka zidda mu kifo kya sikulaapu ez’ennono, eziyinza okulongoosa obutuufu bw’ebyuma n’obulungi bw’ebyuma

Ekyuma ekikuba ebyuma (lathe/milling) ekya CNC ku sipiidi ya waggulu

Enkola ya mmotoka ya layini y’amakolero evuga butereevu emmeeza y’emirimu ey’ekintu ekikozesebwa, okutuuka ku ntambula ey’enjawulo ey’embiro- enkulu wakati w’ekiwujjo n’ekintu ekikolebwa. Obukaluba bw'okungulu bw'ekyuma busobola okukendeezebwa okutuuka ku Ra0.4 μ m oba wansi (nga okusiiga obulungi kwa yingini crankshafts), era kwewala ensobi z'ekyuma ezireetebwa "reverse clearance" ya screw drive.

Enkola y’okuliisa ebikozesebwa

Mu nkola nga okusima silinda n’okusiba omutwe gwa silinda, okwanguya okw’amaanyi okwa mmotoka za layini (okutuuka ku 5g) kuyinza okutuuka ku kuyimirira amangu kw’okutandika kw’ebikozesebwa, okukendeeza ku budde obutakola, n’okulongoosa obulungi bw’okukuba ebyuma ekitundu kimu ne 20% -40%.

Okukola ku bitundu ebinene

Ku fuleemu z’emmotoka, ebikondo bya chassis, n’ebintu ebirala ebinene-sized workpieces, long stator Industrial linear motor system esobola okuvuga worktable okutuuka ku ntambula ennywevu eya mita eziwerako, okukakasa ensobi y’obugolokofu bw’okukola eya<=0.05mm/m.

 

3. Okukuŋŋaanya n’okukwata mu ngeri ey’otoma

Okukuŋŋaanya ebitundu bya yingini

Mu nkola y’okunyiga ebitundu ebituufu nga pisitoni, emiggo egy’okuyunga, bbeeri, n’ebirala, omutwe gw’okunyiga oguvugibwa motor wa layini-gusobola okutuuka ku kufuga okutabuliddwa mu kifo ky’amaanyi (nga guliko sensa y’amaanyi), esobola okufuga obulungi ekifo ky’okunyiga (ensobi Entono oba yenkana ± 0.01mm) n’okulondoola empalirizo y’okunyiga mu kiseera ekituufu (okuziyiza okwonooneka kw’ebitundu olw’okunyigirizibwa okusukkiridde).

Ensengeka y’okukuŋŋaanya chassis

Mu nkola y’okukuŋŋaanya chassis y’emmotoka n’omubiri, ekifo eky’okuteeka mmotoka ekivugibwa enkola ya Industrial linear motor system kisobola okutambuza amangu chassis (ezitowa okutuuka ku ttani eziwerako) n’okugisimba mu butuufu n’omubiri, n’obutuufu bw’okuteeka obuddiŋŋana obutono okusinga oba obwenkana ± 0.5mm, okukakasa nti ebituli bya bulooti bikwatagana.

Okusimbuliza ebintu ku sipiidi ey’amaanyi

Wakati wa layini z’okutambuza ebitundu, roboti esimba evugirwa mmotoka ya layini esobola okutuuka ku sipiidi ya waggulu-okukwata n’okutambuza ebikozesebwa (nga enzigi z’emmotoka n’ebipande by’ebikozesebwa), ng’eyanguwa okusukka 3g, n’obuzito bw’okusimbuliza obw’essaawa emu obw’ebitundu ebisukka mu 1000, ebisaanira layini z’okufulumya ez’enzirukanya ey’amaanyi.

 

4. Okugezesa n’okulondoola omutindo

Enkola y’okukebera omutindo mu kukola mmotoka, gamba ng’okupima ebipimo n’okuzuula obulema, yeetaaga obutuufu obukakafu mu ntambula. Enkola ya motor linear mu makolero egaba ekifo ekinywevu eky’okutambula kw’ebyuma ebikebera

Okuzuula ebipimo eby’ebitundu bisatu

Mu laser scanning okuzuula ebibikka mmotoka (nga ebipande by’enzigi ne yingini hoods), linear motor evuga detection probe okukola high-speed linear motion, nga kino kigattibwa wamu ne rotating axis okutuuka ku all-round scanning. Obutuufu bwa sikaani busobola okutuuka ku ± 0.02mm, okukakasa nti kikwatagana wakati w’ekibikka n’omubiri gw’emmotoka.

Okuzuula obulema mu kifo kya nnamuziga/disiki ya buleeki

Nga ovuga lenzi y’okuzuula oba ekintu ekikolebwako ne mmotoka ya layini, okwekenneenya okw’okulaba okw’amaanyi-okukwata ku ngulu kwa nnamuziga n’obupapajjo bwa disiki ya buleeki kuyinza okutuukibwako, nga sipiidi y’okutambula esukka mu 2m/s n’obudde bw’okuzuula ekitundu kimu bukendeezeddwa okutuuka ku sikonda ezitakka wansi wa 10.

Okugezesa bbaatule y’amaanyi

Mu kugezesa vvulovumenti n’obuziyiza obw’omunda obwa modulo za bbaatule z’emmotoka ez’amaanyi amapya, enkola ya probe evugirwa enkola ya Industrial linear motor system esobola okukwatagana obulungi n’ekikondo kya bbaatule n’ensobi y’okuteeka mu kifo kya Less than oba eyenkana ± 0.05mm, okwewala okwambala kwa probe oba okukwatagana obubi.

 

5. Okufuuyira n’okulongoosa kungulu

Okufuuyira emibiri oba ebitundu by’emmotoka (nga primer, langi, varnish) kyetaagisa obuwanvu bw’okusiiga obufaanana n’okufuga enkola. Enkola za linear motor zisobola okulongoosa obutakyukakyuka bw’omutindo gw’okufuuyira:

Okufuuyira roboti trajectory drive

Enkola ya mmotoka ya layini y’amakolero evuga ekisiki ekisereba ekya roboti efuuyira, efuga emmundu efuuyira okutambula mu ngeri y’emu mu layini engolokofu ku ngulu w’emmotoka, okukakasa nti okukyama kw’obuwanvu bw’okusiiga kuli Wansi oba kwenkana 5 μ m (naddala mu kufuuyira okukoona, okwewala "okufuuyira langi" oba "okufuuyira okusubiddwa" okuva ku nkyukakyuka mu sipiidi mu nnono okutambuza).

Okusiiga ebitundu by’amasannyalaze mu ngeri ey’amasannyalaze

Mu layini y’okufulumya ebizigo eby’amasannyalaze eby’ebitundu bya chassis, olujegere lw’okuyimiriza oluvugibwa mmotoka ya layini lusobola okutuuka ku kusitula okulungi n’okutambuza okwa kimu okw’ekintu ekikolebwa, okukakasa okunywerera okwa kimu okw’ekisengejjero ky’amasannyalaze n’okulongoosa omulimu gw’okulwanyisa -okukulukuta.

 

Mu bufunze ebirungi ebiri mu kukozesa

Mu kukola mmotoka, omuwendo omukulu ogw’enkola ya motor linear motor mu makolero bw’ogeraageranya n’ebigonjoola eby’ennono eby’okutambuza (screw, belt) gweyolekera mu:

Okulongoosa enkola y’okufulumya ebintu

Sipiidi enkulu n'okusitula sipiidi bifunza enzirukanya y'enkola, nga bikwatagana n'obwetaavu obw'amaanyi obw'obusobozi bw'okufulumya obw'amakolero g'emmotoka obwa "emmotoka 60-120 buli ssaawa".

Kakasa nti ebyuma/okukuŋŋaanya bituufu

okumalawo ebifo ebiyita mu kutambuza n’okukendeeza ku miwendo gy’ebitundu ebisasiro (nga okuddamu okukola ekiva ku nsobi mu kuweta n’okukuŋŋaanya).

Okumanyiira okufulumya ebintu mu ngeri ekyukakyuka

Kyusa mangu parameters z’emmotoka n’okukendeeza ku budde bw’okukyusa layini y’okufulumya (transmission ey’ekinnansi yeetaaga okutereeza ebyuma, okutwala ennaku eziwera; linear motor switches okuyita mu programming, okutwala essaawa ntono zokka).

Okukendeeza ku ssente ezisaasaanyizibwa mu kuddaabiriza

Tewali bitundu bya transmission ebyangu okwambala, okukendeeza ku kusiiga bulijjo, okukyusa sikulaapu n’emirimu emirala egy’okuddaabiriza, okwongera ku muwendo gw’okukozesa ebyuma ebitundu 5% -10%.

 

Olw'enkyukakyuka y'amakolero g'okukola mmotoka okudda ku "amasannyalaze n'amagezi" (nga okukola mu butuufu bbaatule z'emmotoka ez'amaanyi amapya ne mmotoka), embeera z'okukozesa enkola ya mmotoka ez'amakolero ez'ennyiriri zijja kwongera okugaziwa era zifuuke emu ku tekinologiya omukulu okutumbula emitendera gy'okufulumya mu ngeri ey'obwengula.

 

 

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