Motor ya Linear

Motor ya Linear

Ebisingawo
Core Operating Principle of Linear MotorA linear motor ebikkula ensengekera ya rotary brushless servo motor mu parallel linear tracks.Ekisooka, ekibiina kyayo ekisookerwako ekya coil kifuna three{1}}phase alternating current okuzimba alternating electromagnetic fields.Next, permanent magnet secondary tracks zikola empalirizo ya Lorentz wansi w’enkolagana ya magnetic field ekyukakyuka.Oluvannyuma, mover etambuza emigugu era etuuka ku kutambula kwa layini okugolokofu-nga temuli bitundu bya kukyusa bya makanika eby’omu makkati.Okwawukanako n’okuvuga kwa sikulaapu oba omusipi, ensengekera eno eggyawo ggiya okudda emabega, okukyukakyuka kwa laasitiki n’okufiirwa okusika.Olw’ensonga eno, mmotoka ya layini egaba okuddamu okw’amangu okw’amaanyi ku buli kifo ekiragiro ekiyingiza siginiini.Eno electromagnetic direct-drive logic efuuka enjawulo ey’ekikugu enkulu okuva ku bikolwa by’okutambuza eby’ennono.
Olubu
Enkola ya Linear Motors
 
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Ebipimo by'ebyekikugu .

 Linear Motor kye kyuma ekivuga amasannyalaze ekikyusa butereevu amasoboza g’amasannyalaze mu masoboza ag’ebyuma ag’entambula ya layini, nga tekyetaagisa nkola za kutambuza za wakati nga ggiya oba sikulaapu okutuuka ku kusengulwa kwa layini okw’omugugu.

Okwawukana ku mmotoka ez’ennono ezitambula (nga servo motors) ezeetaaga ensengekera z’ebyuma okukyusa entambula y’enzitowerera mu ntambula ya layini, obulagirizi bw’entambula ya mmotoka ya layini mu butonde bwa layini. Linear Motor ye linear version y’ensengekera ya rotary motors, etuuka ku kuvuga okutali-contact okuyita mu mpalirizo ya electromagnetic. Kirina engeri enkulu nga ensengekera entono, okuddamu amangu, sipiidi ya ultra-high, precision enkulu, ne zero backlash.

Wano Twanjula Linear Motors zaffe nga zirina data nga zino wammanga:

Oyanirizibwa okulaba pulojekiti endala oba okukyalira vidiyo yaffe eya Youtube: https://www.youtube.com/@tallmanrobotics

Ebipimo by’ebyekikugu ebya Linear Motors: High Thrust Series for Clean Environment

Ennamba ya Model

TML135-CR-PM090 nga bwe kiri

TM135-CR-PM130

TML170-CR-PM250 nga bwe kiri

TML170-CR-PM400 nga bwe kiri

TML220-CR-PM750 nga bwe kiri

Okuteeka mu kifo Okuddiŋŋana(mm) .

±0.002

±0.002

±0.002

±0.002

±0.002

Okusika okutambula obutasalako(N) .

90

130

250

400

750

Max Okusika(N) .

270

390

750

1200

2250

Omugugu ogugenda mu maaso(kgs) .

20

30

50

80

150

Sipiidi y’okusannyalala esinga obunene (G) .

3

3

3

3

3

Sipiidi esinga obunene(mm/s)

2500

2500

2500

2500

2500

Stroke eya mutindo (mm) .

0-5500

0-5500

0-5500

0-5500

0-5500

Omukozi wa Feedback Ruler

Bugirimaani siko / Spain FAGOR

Omutwe gw'okusoma

MSK200-1-0107 / OKUKOLA KU BIKOZESEBWA

Feedback Omufuzi Okusalawo(mm) .

0.0005/0.001

Eggaali y’omukka elungamya mu layini (mm

15×12.5-2

15×12.5-2

15×12.5-2

15×12.5-2

20×15.5-2

Ebipimo by’ebyekikugu ebya Linear Motors: Low Thrust Series for Clean Environment

Ennamba ya Model

TML100-CR-PM050 nga bwe kiri

TML100-CR-PM100

TML100-CR-PM120 nga bwe kiri

TML135-CR-PM080 nga bwe kiri

TML135-CR-PM150 nga bwe kiri

TML135-CR-PM210 nga bwe kiri

Okuteeka mu kifo Okuddiŋŋana(mm) .

±0.002

±0.002

±0.002

±0.002

±0.002

±0.002

Okusika okutambula obutasalako(N) .

50

100

120

80

150

210

Max Okusika(N) .

150

300

360

240

450

630

Omugugu ogugenda mu maaso(kgs) .

10

25

30

20

40

55

Sipiidi y’okusannyalala esinga obunene (G) .

3

3

3

3

3

3

Sipiidi esinga obunene(mm/s)

2500

2500

2500

2500

2500

2500

Stroke eya mutindo (mm) .

0-5500

0-5500

0-5500

0-5500

0-5500

0-5500

Omukozi wa Feedback Ruler

Bugirimaani siko / Spain FAGOR

Omutwe gw'okusoma

MSK200-1-0107 / OKUKOLA KU BIKOZESEBWA

Feedback Omufuzi Okusalawo(mm) .

0.0005

Eggaali y’omukka elungamya mu layini (mm

15×12.5-1

15×12.5-2

Ennamba ya Model

TML170-CR-PM120 nga bwe kiri

TML170-CR-PM220 nga bwe kiri

TML170-CR-PM320 nga bwe kiri

TML220-CR-PM160 nga bwe kiri

TML220-CR-PM300 nga bwe kiri

TML220-CR-PM430 nga bwe kiri

Okuteeka mu kifo Okuddiŋŋana(mm) .

±0.002

±0.002

±0.002

±0.002

±0.002

±0.002

Okusika okutambula obutasalako(N) .

120

220

320

160

300

430

Max Okusika(N) .

360

660

960

480

900

1290

Omugugu ogugenda mu maaso(kgs) .

30

60

90

40

85

120

Sipiidi y’okusannyalala esinga obunene (G) .

3

3

3

3

3

3

Sipiidi esinga obunene(mm/s)

2500

2500

2500

2500

2500

2500

Stroke eya mutindo (mm) .

0-5500

0-5500

0-5500

0-5500

0-5500

0-5500

Omukozi wa Feedback Ruler

Bugirimaani siko / Spain FAGOR

Omutwe gw'okusoma

MSK200-1-0107 / OKUKOLA KU BIKOZESEBWA

Feedback Omufuzi Okusalawo(mm) .

0.0005

Eggaali y’omukka elungamya mu layini (mm

15×12.5-2

20×15.5-2

391

392

31
32
33
34
35
36
37
38

Ensengeka ya Core n’enkola y’emirimu gya Linear Motor bye biruwa?

Enkola y'okukola eya linear motor yeesigamiziddwa ku tteeka lya electromagnetic induction, eriyinza okutwalibwa ng'ekiva mu "kusala n'okufuula motor ekyukakyuka mu radially":

Stator (primary) : Etera okukolebwa omusingi gw’ekyuma n’ebiwujjo, era ekola ekifo kya magineeti eky’amayengo agatambula nga kasasiro akyukakyuka.

Ekigendererwa (ekyokubiri): Kikolebwa magineeti ez’olubeerera oba ebintu ebitambuza (nga ekikomo ne aluminiyamu), kikolebwako empalirizo y’amasannyalaze mu kifo kya magineeti ekikolebwa sitayiro era kitambula mu kkubo lya layini engolokofu.

Amaanyi ga AC aga phase ssatu- bwe gateekebwa ku winding ya stator, ekifo kya magineeti ekitambula ekigenda mu kkubo lya axial kikolebwa. Ekiwujjo kitambula mu kiseera kye kimu n’ekifo kya magineeti wansi w’okuvuga empalirizo y’amasannyalaze (mpalirizo ya Lorentz), bwe kityo ne kituuka ku kusengulwa okutambula obutasalako mu kkubo lya layini.

Bika ki ebikulu ebya Linear Motor?

Enkola ya Linear Motors

Motoka ya layini etaliiko kyuma

Ekyuma Core Linear Motor

Enkola ya Tubular Linear Motor

Enkola ya Induction Linear Motor (LIM) .

Ebifaananyi by’enzimba

Coil nga temuli iron core, dizayini ya buzito buzitowa

Koyilo eno ezingibwa ku musingi gw’ekyuma oguliko laminated

Dizayini ya ssiringi entono

Tewali magineeti ya nkalakkalira, ekipande kya kondakita eky’okubiri

Ebirungi ebirimu

Zero cogging effect, okutambula okulungi ennyo (okufuga nanoscale)

Okusika okungi (okutuuka ku ttani eziwerako), okusaasaanya ebbugumu okulungi

Densite y’okusika enkulu, enfuufu-obukakafu

Ensimbi ntono, okugumira ebbugumu eringi

Ebizibu ebivaamu

okusaasaanya ebbugumu okubi, okusika okutono

Waliwo amaanyi g’ekifo ky’amannyo (ekyetaagisa okufuga okuliyirira) .

Obudde obutono obw’okutambula

Obulung’amu obutono

Okusaba

Ebyuma ebikuba amayinja (semiconductor lithography machines), ebyuma ebipima obulungi

Ebikozesebwa mu byuma bya CNC, eggaali y’omukka eya maglev

Ebikozesebwa mu by’obujjanjabi, okufuga vvaalu mu ngeri ey’otoma

Okusunsula eby’okutambuza ebintu, okuvuga lifuti

Biki ebikulu ebisunsulamu motor ya linear?

Okubala obwetaavu bw’okusika

Yeetaaga okulowooza ku mutindo gw’omugugu, okuziyiza okusikagana, n’ebyetaago by’okwanguyiza

Ensengekera: F=m • a+Fokusika omuguwa

Okulonda enkola y’okunyogoza

Okunyogoza okw’obutonde (<500W)

Okunyogoza amazzi (ku mirimu egy’amaanyi amangi) .

Ensengeka y'enkola y'okuddamu

Omufuzi w’okusiba (ultra-obutuufu obw’amaanyi) .

Magnetic grid ruler (okugonjoola eby’enfuna) .

Omutendera gw’obukuumi

IP65 (eziyiza nfuufu n’amazzi) esaanira embeera enkambwe

Ekika ekikwatagana ne vacuum ku byuma bya semiconductor

Birungi ki ebiri mu Linear Motors?

Bw’ogeraageranya ne mmotoka ez’ennono ezikyukakyuka (ezitera okwetaaga enkola z’okutambuza nga ggiya, sikulaapu, emisipi n’ebirala okusobola okutuuka ku ntambula ya layini), mmotoka ya layini erina enkizo ennene mu nkola, ensengeka, n’embeera z’okukozesa, eziyinza okufunzibwa mu bintu bino wammanga ebikulu:

1. Okumalawo enkolagana y’obutambuzi ey’omu makkati okutumbula obulungi n’obwangu bw’okuddamu

Tewali kufiirwa kwa makanika

Entambula y’enzitowazo eya mmotoka ez’ennono ezikyukakyuka yeetaaga okukyusibwa okufuuka entambula ya layini okuyita mu nkola nga ggiya ne sikulaapu, ekizingiramu okusikagana, okufuluma, n’okukyusakyusa mu laasitiki, ekivaamu okufiirwa amaanyi (ebiseera ebisinga 60% -80% zokka ezikola obulungi); Era motor ya linear efulumya butereevu entambula ya linear, okumalawo enkolagana ez’omu makkati, era obulungi bw’okutambuza busobola okutuuka ku bitundu ebisukka mu 90%.

Okuddamu okw’amaanyi okw’amaanyi

Inertia ne hysteresis y’enkola y’okutambuza ey’omu makkati bijja kulwawo okuddamu kw’entambula, ate nga motors za linear zirina obuzito obutono n’obutafaali obutono, n’obusobozi obw’amaanyi obw’okwanguyiza (okusindika kuyinza okutuuka ku 100m/s 2 oba okusingawo, okusukka wala 10-20m/s 2 ez’ekigonjoola eky’ennono), ekiyinza okutuuka amangu ku kuyimirira okutandika n’okukyusa sipiidi, ekisaanira embeera z’entambula ezikyukakyuka eza frequency enkulu (nga okukwata wafer ya semiconductor).

2. Obutuufu bw’okuteeka mu kifo obusingako n’okuddiŋŋana

Tewali nsobi ya kuddayo

Ensobi z'okudda emabega n'okuwuuma kw'enkola z'okutambuza ez'ennono (nga sikulaapu z'omusulo) ziyinza okuvaako "okukuba empty" (ensobi y'okudda) mu kiseera ky'okutambula okudda emabega, ate nga mmotoka za layini zisobola okutuuka ku butuufu bw'okuteeka mu kifo kya ± 1 μ m oba wadde eddaala lya nanometer nga ziyita mu byuma ebivuga obutereevu n'okuddamu nga high-precision grating rulers, nga obutuufu bw'okuddiŋŋana mu kifo bufugibwa mu ± 0.1 μ m.

Okutebenkera kw’entambula okulungi

yeewala okukankana okw’oluusi n’oluusi okw’okusiba ggiya oba okutaataaganyizibwa okuva mu buwuzi bwa sikulaapu, nga waliwo enkyukakyuka entonotono mu sipiidi mu kiseera ky’okukola (omutindo gw’okukyukakyuka kw’embiro<0.1%), suitable for scenarios with high stability requirements (such as laser cutting and precision welding).

3. Enzimba ennyangu n’okukendeeza ku ssente z’okuddaabiriza

Kendeeza ku muwendo gw’ebitundu ebikola ebitundu

Tekyetaagisa bitundu bya butambuza nga ggiya, sikulaapu, ebiragiro, n’ebirala, ekivaamu ensengeka y’enkola esingako okubeera entono n’okukekkereza ekifo ky’okussaamu (naddala mu mbeera z’ebanga eddene-, nga zirina ebirungi ebyeyoleka).

Okukendeeza ku byetaago by’okuddaabiriza

Okwambala n’okusiiga ebitundu by’obutambuzi eby’omu makkati bye bifo eby’okuddaabiriza enkola ez’ennono (nga obwetaavu bw’okusiiga buli kiseera sikulaapu z’omusulo n’okulemererwa kwa ggiya olw’okwambala kwa meshing), ate nga mmotoka za layini tezirina kwambala kwa kukwatagana (non-contact electromagnetic drive), enzirukanya y’okuddaabiriza empanvu, n’emiwendo gy’okulemererwa egy’okunsi.

4. Ebirungi ebikulu ebiri mu kutambula empanvu n’embiro ennyingi

Theoretical okutambula okutaliiko kkomo

Sitayiro ya mmotoka ya layini esobola okugabanyizibwamu n’okuyungibwa, era ekiwujjo kitambula ku ludda lw’obuwanvu bwa sitayiro. Mu ndowooza, okutambula tekukoma (nga layini ennene ez’okusunsula eby’okutambuza ebintu n’okuyita kw’eggaali y’omukka okw’ebanga eddene-); Stroke ya sikulaapu ey’ekinnansi ekoma ku buwanvu bwayo (obuwanvu ennyo busobola bulungi okuleeta deflection deformation).

Obusobozi bw’okukola ku sipiidi ey’amaanyi

Sipiidi ya mmotoka za layini ekoma ku firikwensi y’amasannyalaze n’embeera y’okusaasaanya ebbugumu zokka, nga sipiidi esinga obunene ya 5-10m/s, esukka wala sipiidi ya sikulaapu ezikulembera (ebiseera ebisinga<1m/s) and gear racks (usually<2m/s), suitable for high-speed conveying, rapid detection and other scenarios.

5. Engeri z’ebifulumizibwa ezitebenkedde ennyo

Uniformity ennungi ey’okusika

Okusika kw’enkola z’okutambuza okw’ennono kukyukakyuka olw’enkyukakyuka mu buziyiza bw’okusika (nga enkyukakyuka mu mpalirizo ya preload eya sikulaapu y’omusulo n’ensobi za pulofayilo y’amannyo ga ggiya), ate ng’okusika kw’amasannyalaze kwa magineeti okufuluma kwa mmotoka za layini kusinga kunywevu, naddala ku sipiidi entono, awatali "kifaananyi kya kuseeyeeya" (okukankana okw’embiro entono okuva ku kusikagana okutambula mu nnono enkola).

Obusobozi obw’amaanyi obw’okutikka ebintu ebisukkiridde

Esobola okufulumya emirundi 1.5-2 egy’okusika okugerekebwa mu bbanga ttono, n’ekwatagana n’enkyukakyuka z’omugugu ez’amangu, ate ebitundu by’okutambuza eby’ennono (nga ggiya) bitera okwonooneka kungulu kw’amannyo olw’omugugu ogusukkiridde.

Enkizo enkulu eya linear motor eva ku mpisa ya "direct drive" - okubuuka enkolagana z'okutambuza ez'omu makkati, mu musingi okugonjoola okufiirwa kw'ebyuma, obuzibu bw'obutuufu, n'ebizibu by'okuddaabiriza eby'okugonjoola eby'ennono. Naye olw’omuwendo gwayo omunene (naddala ku bikolwa eby’obutuufu ebya waggulu-) n’ebyetaago ebikakali ku mbeera y’okussaako (nga okuziyiza enfuufu n’okutaataaganyizibwa kwa magineeti okuziyiza), mmotoka ya layini esinga kukwatagana n’embeera ezirina obutuufu obw’amaanyi, sipiidi ya waggulu, stroke empanvu, n’entambula ya frequency enkulu- (nga okukola semiconductor, ebikozesebwa mu byuma ebituufu, ne maglev eggaali y’omukka). Motoka ez’ennono ezikyukakyuka zikyalina okuvuganya mu mbeera z’obwetaavu obutono-omuwendo n’obutuufu obutono.

Okunoonyereza ku mbeera z’amakolero ezirina obungi obw’amazima ku nkola ya Linear Motor Deployment

Emisango gyonna gijuliza ebikwata ku kugezesa ebyuma ebikakasibwa okuva mu layini z’okufulumya ebyuma mu ngeri ey’obwengula (automation OEM mass production lines), tewali data ya kusiiga eteeberezebwa.

Ensonga 1 12-yinsi Semiconductor Wafer Okukebera Linear Motor Stage

Omukozi w’ebyuma bya semikondokita agatta mmotoka ya linear etaliiko kyuma etaliiko bbulawuzi ku bikondo bya wafer scanning. Enkoda ya mmotoka ya layini ekozesa 0.1nm resolution optical grating ku closed-loop position lock. Ebifulumizibwa mu by’ekikugu ebigezeseddwa: 500mm effective stroke, ±50nm repeat positioning accuracy, 0.3 m/s sipiidi ya sikaani etali ya bulijjo. Wafer surface defect detection rate erinnya olw’okukankana-free linear motor smooth travel. Linear motor stage ekola essaawa 22 buli lunaku awatali kulongoosa position calibration correction okumala ennaku 90 eziddiring’ana.

Ensonga 2 Lithium Battery Obusannyalazo Winding Linear Gantry Motor

Ekika ky’ebyuma by’amasoboza kiteeka mu nkola ebitambuza mmotoka z’ebyuma ebibiri (dual iron core linear motor movers) ku bikondo by’okutambuza amangu eby’amasannyalaze (electrode fast transfer axes). Buli linear motor egaba 1200N peak thrust okuvuga 35kg electrode carrying fixtures. Omulimu gw’enzirukanya ogupimiddwa: 1.5m reciprocating stroke emaliriza cycle emu enzijuvu mu 0.35s, 2.8g stable acceleration. Yuniti z’okutambuza sikulaapu z’omupiira ez’ekinnansi zeetaaga 0.48s buli cycle nga zirina thermal expansion drift eyeyoleka. Linear motor direct-drive structure eggyawo okukuŋŋaanyizibwa kw’ebbugumu okuva mu bitundu by’okutambuza okusikagana.

Omusango 3 5-Ekisiki CNC Ekifo eky'okukuba ebyuma Linear Servo Motor Drive

Ekyuma ekikozesebwa OEM kissa X/Y/Z feed axes n'amazzi-cooled ekyuma core linear motor modules. Peak linear motor thrust ekuba 3100N okuwagira emigugu egy’okusala ebyuma ebizito. Dynamic test result: Sipiidi y’okutambula amangu etuuka ku 110 m/min, okugumiikiriza kwa contour kufugibwa ku ±0.002mm. Multi-axis synchronous linear motor control ekendeeza ku surface ripple ku bitundu bya precision aerospace alloy. Enkola ya linear motor eyimirizaawo 85% duty cycle continuous cutting awatali kuvunda kwa butuufu.

Ebitundu by’okukozesa ebya Linear Motor Okubuna Industrial Automation

Ebika bya motor eby’enjawulo eby’ennyiriri bigenderera ebyetaago by’enkola y’okukola mu bitundutundu.

Semiconductor & Electronic Assembly: Ironless linear motor stage for die bonding, wafer okukebera, mini LED okusunsula Zero obutundutundu okuzaala ne nanometer positioning bikwatagana cleanroom enkola omutindo.

Okufulumya Amasoboza Amapya: Ekyuma core linear gantry motor for lithium electrode transfer, solar panel laser scribing Okusika okunene n'okusannyalala okw'amangu bifunza ebiseera by'omutendera gw'okukola ekitundu kimu -ekitundu.

Precision CNC & Laser Machining: Amazzi-cooled linear servo motor for multi-axis feed axes Stable waggulu-speed contour entambula erongoosa ekiwedde workpiece kungulu flatness.

Medical Automated Testing Equipment: Micro ironless linear motion module for reagent probe positioning Okukankana okutono linear motor okutambula okwewala ensobi micro liquid sample okukankana.

Automated Optical Inspection (AOI): Dual synchronous linear motor cross tables for high-speed panel scanning Sipiidi ya mmotoka ya layini eya emu emalawo okukyusakyusa okukwata ebifaananyi okutali kwa bwenkanya.

Buli kitundu kilonda ebika bya mmotoka ez’ennyiriri (linear motor models) okusinziira ku mutindo gw’okusika, okusika, okutuufu n’obutonde. Abakola ebyuma bakulembeza enzimba ya linear motor direct-drive architecture nga actuators ez'ennono ziremereddwa ebigendererwa by'enkola.

 

 

 

Hot Tags .: linear motor, China linear motor abakola, abagaba ebintu, ekkolero

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