Okulondoola omutindo

TallMan Robotics: Okunoonyereza n’okukulaakulanya omutindo n’okuzimba enkola y’ensi yonna ey’okulondoola omutindo

Mu kitundu ky'okukola mu ngeri ey'obwengula mu makolero, TallMan Robotics etaddewo enkola y'okuddukanya omutindo ey'ebitundu bisatu-nga ekwata ku buyiiya bw'okunoonyereza n'okukulaakulanya, okulondoola omutindo gw'enkola mu bujjuvu, n'enkola y'okuweebwa satifikeeti mu nsi yonna ng'erina endowooza enkulu eya "omutindo gwe kitiibwa". Okumenya ebizibu ebisukkiridde mu kukola kw’obutonde bw’ensi nga tuyita mu tekinologiya alina patent, okwesigama ku nkola ey’okulondoola omutindo mu lujegere olujjuvu okulaba ng’ebintu byesigika, n’okuggulawo oluggi eri obutale bwa Bulaaya n’Amerika obw’omutindo ogwa waggulu nga bulina satifikeeti enkakali ey’ensi yonna, okufuuka omukwanaganya eyesigika mu kukola ebintu ebituufu eri bakasitoma b’amakolero mu nsi yonna.

OkujjulaPenkola ya rocessQuality (uality) nga bwe kiriControl: omuUltimatePursuit okuvaMicrometer okutuuka kuNanometer

1.BisiMaterialAccessControl

Teekawo enkola y’okuddukanya abagaba ebintu ku mitendera esatu-, okussa mu nkola ennyo omutindo gwa ASTM B221 ogw’okugula aluminiyamu, era okole okwekenneenya okw’embala (German Spike SPECTRO LAB direct reading spectrometer) ku buli kibinja okukakasa nti Fe erimu Ebitono oba yenkana 0.15% ate Si mutono oba yenkana 0.4%; Okugula ekyuma kino kugoberera omutindo gwa JIS G4053 era nga kukozesa okugezesa okw’amaloboozi amangi (GE 38DL PLUS okuva mu Amerika) okuzuula obulema munda. Obuwulize bw’okugezesa butuuka okwenkanankana n’ekituli ekya wansi ekipapajjo ekya Φ 2mm, era obulema bwonna obw’ebyuma obusukka ku ddaala II bugaanibwa.

2. Penkola ya rocessQuality (uality) nga bwe kiriControl

1). Enkola y’okukebera ekitundu ekisooka eky’okusatu:Nga buli kibinja ky’okufulumya tekinnatuuka, abaddukanya CNC, bayinginiya b’enkola, n’abakebera omutindo bonna wamu beetegereza ekitundu ekisooka. Kozesa ekyuma ekipima ensengekera ya Girimaani Zeiss ZEISS PRISMO (obutuufu 0.5+L/500 μ m) okukola okukebera okujjuvu-ku sayizi y’okuteekebwa ku ngulu w’eggaali y’omukka elungamya modulo ya layini, omuli ebipimo 18 nga obugolokofu ( Obutono oba obwenkana 5 μ m/m), parallelism (<=8 μ m), ekifo ekituli coordinates (± 5 μ m), etc. Oluvannyuma lw’okukakasa ebisaanyizo bisobola okufulumya ebintu mu bungi.

2). Okulondoola obudde obw'amazima-ku yintaneeti:Mu nkola ya RV reducer cycloidal gear machining, Renishaw NC4 non-contact measuring head okuva e Germany eteekebwawo okukola automatically ku machine detection ku buli workpieces 5 ezikoleddwa. Real time feedback of tooth profile deviation (<=± 8 μ m) and tooth orientation deviation (<=± 10 μ m) data eweebwa, era ekkubo ly’ebikozesebwa litereezebwa mu ngeri ey’otoma okuyita mu nkola y’okufuga ebikozesebwa mu byuma okukakasa nti omuwendo gw’obusobozi bw’enkola CPK gusinga oba gwenkana 1.67.

3. OkumalirizaProductFullInspectionSystem

1). Laabu y’okukebera emirimu:eriko ekyuma ekigezesebwa ekya Japan ekya Ono ONOSOKKI high-precision speed and torque tester, nga kikola okugezesa omugugu 100% ku ggiya za pulaneti. Duka obutasalako okumala essaawa 2 wansi w’omugugu ogugereddwa, zuula obulungi bw’okutambuza ( Okusinga oba okwenkana 95%), okulinnya kw’ebbugumu (<=40K), amaloboozi (<=60dB) n’ebiraga ebirala, era olondoole spectrum ng’oyita mu vibration analyzer (PCB 356A16, USA) okukakasa nti tewali ntikko za resonance ezitali za bulijjo.

2). Okugezesa okukoppa obutonde bw’ensi: Module ya linear yeetaaga okuyita mu kugezesebwa kw’okutambula kw’ebbugumu erya waggulu n’ery’obuziba (-20 diguli ~80 diguli , enzirukanya 10), okugezesebwa okukyukakyuka kw’obunnyogovu (20%~95% RH), n’okugezesa okukankana (5~500Hz, amplitude 2mm). Ekisenge ky’okugezesa obutonde bw’ensi ekya American Thermotron S100 kisaana okukozesebwa okukakasa nti omuwendo gw’okukuuma obutuufu bw’ekintu gusinga oba gwenkana ebitundu 98% mu mbeera ezisukkiridde, era okukendeeza ku ttooki y’okusumulula sikulaapu Kuli Wansi oba yenkana ebitundu 5%.

4.Okulondoola n’okulondoolaImpprovementMenkola ya echanism

Teekawo enkola y’okulondoola ebintu eyesigamiziddwa ku blockchain, nga buli kitundu kiweebwa QR code ey’enjawulo ewandiika amawulire gonna agakwata ku bulamu okuva ku nnamba y’ekikoomi ky’ebintu ebisookerwako, ennamba y’ebyuma ebikola, ennamba y’omukozi okutuuka ku data y’okukebera. Nga tukozesa pulogulaamu ya SPC statistical process control software (Minitab, USA) okukola okwekenneenya kwa Pareto ku data ezitali nnungi buli mwezi n’okutandikawo enkola y’okulongoosa mu 8D ku nsonga za TOP3, omuwendo gw’okuyita mu kukebera ebintu omulundi ogusooka- gweyongedde okuva ku 95.2% okutuuka ku 99.6% mu myaka esatu egiyise.

Ekoleddwa ku mutindoSolution: MeetDiverseQuality (uality) nga bwe kiriRebyetaagisa

1. OkukugukaProducts ez’oku...SemikondokitaIamakolero

Mu kwanukula ebyetaago ebikakali eby’obucaafu bw’obutundutundu mu byuma bya semiconductor (ISO Class 4), modulo za layini ennyonjo ennyo zikoleddwa: nga bakozesa electrolytic polished aluminium alloy (surface roughness Ra<=0.2 μ m), nga zigatta wacuum ion coating (TiN coating, thickness 2 μ m), nga zirina omuwendo gw’obutundutundu ku ngulu (>=0.5 μ m) Entono oba yenkana 100/ft 2. . Okulongoosa kumalirizibwa mu kisenge ekiyonjo ekya Class 10000 (ebbugumu 23 ± 0.5℃, obunnyogovu 50 ± 5% RH). Oluvannyuma lw’okuyita mu kukeberebwa kw’ekibala obutundutundu bwa layisi (TSI 9306, USA), ekintu ekiwedde kipakibwa mu nkola ya double-layer anti-static packaging okukakasa nti obuyonjo butuukana n’omutindo nga kiweereddwa.

2. Bya busawoEquipment (okusanyusa abantu).HighCokubeera omugonvuProducts eziyitibwa roducts

Ekifo ekizimbulukuka ekirimu ekituli ekikoleddwa ku robots z’obujjanjabi kikoleddwa mu kyuma ekitali kizimbulukuse ekya 316L (carbon content<=0.03%) era nga kisiigibwa okutwaliza awamu. Kungulu kukolebwako okulongoosebwa kw’amasannyalaze (obukalu Ra Obutono oba obwenkana 0.4 μ m), era ebisigalira bya ion eby’ekyuma biggyibwawo okuyita mu nkola ya pasivation ekakakasiddwa FDA (obungi bwa asidi wa nitric 20% ± 2%, ebbugumu 50 ± 5 diguli ). Silicon erimu amazzi agasala ekugirwa mu kiseera ky’okulongoosa, era ekintu ekiwedde kirina okuyita mu kukeberebwa kw’ebiramu (ISO 10993) okukakasa nti tewali butwa bwa cytotoxicity oba allergenicity, nga kituukiriza ebisaanyizo ebikakali eby’okukwatagana obutereevu ebyuma by’obujjanjabi n’omubiri gw’omuntu.

3. HeavyIamakoleroEnhancedProducts eziyitibwa roducts

Ku kisaawe ky’ebyuma ebizito, okukulaakulanya ebikendeeza pulaneti omugugu omungi: Ekikondo kya ggiya y’enjuba kikoleddwa mu kyuma kya 42CrMo (amaanyi g’okusika 1080MPa), ekibadde kikoleddwa mu kuzikiza n’okufukirira (850℃quenching+580℃tempering) okutuuka ku bugumu bwa HB280-320, era kungulu kw’amannyo kufunye obujjanjabi bwa nitriding (layer depth 0.5mm, . obukaluba HV900+). Nga twongera ku modulo (m=4) ​​n’okwongera ku muwendo gwa ggiya za pulaneti (ensengekera za ggiya za pulaneti 4), ttooki y’okufulumya egereddwa eyongerwa okutuuka ku 5000N · m. Mu kiseera kye kimu, enkola y’okukaka okusiiga (okufuga ebbugumu ly’amafuta ± 2℃) etwalibwa okukakasa nti ekola bulungi okumala essaawa 10000 awatali nsobi mu mbeera y’omugugu omuzito ogutasalako.

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Okumaliriza: Okunnyonnyola omutindo gw’amakolero n’obufirosoofo bw’amakolero

Enkola y'okukola ebintu eby'omutindo ogwa waggulu eya TallMan Robotics mu bukulu ya bitundu bisatu-ebya "obutuufu bw'ebyuma x obuyiiya bw'enkola x density y'okufuga omutindo". Ekibinja kyayo eky'ebyuma ebikozesebwa mu byuma ebisinziira ku CNC, okufaananako "amagumba" ag'okukola ebintu mu ngeri entuufu, kiwagira obusobozi bw'okukola ebyuma ku ddaala lya micrometer; Obuyiiya bwa tekinologiya okuva ku buzaale bw'ebintu okutuuka ku bujjanjabi obw'okungulu bulinga "ennyama n'omusaayi", okuwa ebintu eby'enjawulo eby'omutindo; Okulondoola omutindo gw'enkola yonna kulinga "ekifo ky'obusimu", okukakasa nti buli kitundu kigoberera ensonga enkakali ey'omutindo. Endowooza eno ey'okugatta obulungi bw'amakolero mu bikwata ku makolero tebukoma ku kufuula bintu bya TallMan Robotics okubeera omusingi gw'ebyuma ebituufu, naye era n'omukwano ogwesigika ogw'omutindo eri abakozesa mu bintu nga semiconductors, healthcare, n'ebyuma eby'omutindo ogwa waggulu - buli kintu ekimu ekiva mu kkolero mulimu gwa makolero nga gulina "obutuufu obufugibwa, omulimu ogulondoolebwa, era ogusobola okulondoolebwa obwetaavu", obutasalako okuvuga enkulaakulana y’ensi yonna mu makolero mu ngeri ey’obwengula okutuuka waggulu ebipimo.