Enkola ya TallMan Robotics ey’okukola ebintu eby’omulembe n’okulondoola omutindo
Mu kitundu ky'okukola otoma mu makolero, TallMan Robotics etwala "precision manufacturing+ultimate quality control" nga okuvuganya kwayo okukulu, nga yeesigamye ku kibinja ky'ebyuma ebifulumya eby'omutindo ogwa waggulu-n'enkola y'okulondoola omutindo mu nkola enzijuvu. Mu kukola aluminiyamu n’ekyuma plate ku bintu ebikulu nga linear modules, electric cylinders, RV reducers, hollow rotating platforms, ne planetary reducers, Linear Guides, Ball Screw, Gearboxes, n’ebirala, TallMan Robotics etuuse ku kufuga enjegere mu bujjuvu okuva ku micrometer level processing okutuuka ku nanometer level detection. Enkola yaayo ey’ebyuma ebigezi, ekiikirira CNC, tekoma ku kumenya kkomo lya butuufu ery’okukola ebyuma ebituufu eby’ennono, naye era etuukiriza ebyetaago ebikakali eby’abakozesa mu bintu ebingi nga semiconductor, medical, aerospace, n’ebirala ku bitundu by’amakolero eby’omutindo ogwa waggulu-nga bayita mu nkola ezikoleddwa ku mutindo.
WagguluEndEquipment (okusanyusa abantu).Cokumasamasa: Building theCornerstone yaPokuddamu okusomaMokulumwa ennyo
1.CNCMokulumwa ennyoCokuyingiraMatrix
TallMan Robotics ezimbye enkola enzijuvu ez’ebyuma bya CNC ezibikka ku kuyungibwa kw’ekisiki ttaano, okusiba okw’amaanyi-ku sipiidi, n’okusiba okukyuka:
1). Five axis linkage ebyuma wakati: Yayanjula ekifo ky’ebyuma eky’e Girimaani DMG MORI CLX 400 (obutuufu bw’okuteeka ± 2 μ m, obutuufu bw’okuteeka mu kifo ekiddibwamu ± 1 μ m), ekyakolebwa mu ngeri ey’enjawulo okukola ebyuma ebizibu ku ngulu ebya fuleemu za linear module aluminiyamu alloy. Ekyuma kino kirimu enkola y’okuliyirira ekiseera ekituufu-ku bipima layisi, esobola okukola okusiba okuyungiddwa ku bikondo bitaano ku ngulu w’okuteeka modulo, okukakasa obuwanvu bwa Less than oba obwenkana 3 μ m n’okufuga okugumiikiriza okwa ± 5 μ m olw’ebanga wakati w’ebifo ebiteekebwamu eggaali y’omukka elungamya. Enkola ya fuleemu ennyangu eya modulo za linear ezitera okukozesebwa mu byuma by’obujjanjabi etuuka ku kukendeera kwa 40% mu buzito bwa fuleemu n’okweyongera kwa 25% mu bugumu okuyita mu five axis milling of aerospace grade aluminium alloy (6061-T6).
2). Ekifo eky’okusiba ku sipiidi ey’amaanyi: Ekifo eky’okusiba eky’e Japan ekya Fanuc alpha-D14MiA high-speed sipiidi (spindle speed 40000 rpm) kikozesebwa mu kukola ebituli ebituufu eby’emibiri gya silinda y’amasannyalaze (aluminum alloy 6063). Ekyuma kino kyettanira tekinologiya w’okuliyirira okusengulwa kw’ebbugumu, era nga kikola ku dayamita ya mm 8 okuyita mu kinnya, obutuufu bw’ebanga ly’ebinnya busobola okutuuka ku ± 3 μ m, era obukaluba bw’okungulu Ra buba Kitono oba bwenkana 0.4 μ m, nga kituukiriza ebisaanyizo ebikakali eby’obuyonjo (ISO Class 5) n’okusiba silinda z’amasannyalaze ezikozesebwa mu byuma bya semikondokita.
3). Okukyusa n'okusiba composite machining center: Swiss Baomei TECHNOPOLIS 300 okukyusa n’okusiba composite center (integrated 12 axis linkage) ekozesebwa okukuba ebyuma ebituufu ebya RV reducer cycloidal axle. Nga omaliriza enkola yonna ey’okukyusa, okusiga, n’okusena n’okusiba okumu, coaxiality y’ekinnya kya cycloidal wheel axle ekakasiddwa okuba Entono oba yenkana 5 μ m, era obukaluba bw’amannyo ku ngulu Ra buba Kitono oba bwenkana 0.2 μ m. Bw’ogeraageranya n’ebyuma eby’ekika kya split type eby’ennono, obulungi bulongoosebwa ebitundu 60%, ate obutebenkevu bw’obutuufu bulongoosebwa ebitundu 40%.
2. Kya njawuloPokukola emirimu egy’enjawulo (rocessing).Equipment (okusanyusa abantu).
1). Ekyuma ekisala waya mpola: Ebyuma ebisala waya empola ebya Japan Shadick AQ325L (obutuufu bw’okulongoosa ± 2 μ m) bikozesebwa mu kukola ebyuma ebikwata amannyo ebya ggiya ez’obutuufu ennyo (SCM435 steel plate) ku bifo ebizitowa ebirimu ebituli. Nga tukozesa ekikomo kya waya electrode nga diameter ya 0.05mm, micro gears ezirina modulus ya 0.5 oba wansi zisobola okukolebwa mu kyuma, nga zirina roughness y’okungulu kw’amannyo Ra<=0.8 μ m ate nga ensobi y’okulungamya amannyo<=8 μ m, nga zituukiriza ebisaanyizo by’okukola mu kasirise kwa hollow rotating platforms for medical devices (noise Less than oba yenkana ne 45dB).
2). Ekyuma ekikuba ekisiki ttaano:Ekyuma ekikuba silinda ekya German Schlafling Cylinder (obutuufu bw’okusiiga ± 1 μ m) kikozesebwa okusiiga obulungi ebikondo by’enjuba ebya ggiya ya pulaneti. CBN grinding wheel ekozesebwa okusena 20CrMnTi steel plate shaft oluvannyuma lwa carburizing n’okuzikiza (HRC60 ± 2), nga shaft diameter tolerance efugibwa ku ± 2 μ m ne roundness Less than oba yenkana ne 1 μ m, okukakasa nti planetary gear transmission error is<=1 arc minute.
3. Ekolebwa mu ngeri ya otomatikiPokukyusakyusa (roduction).Line
Mu nkola y’okukuŋŋaanya modulo ya linear, layini y’okufulumya amagezi erimu roboti y’omukago eya Japanese Fanuc M-10iA/12 n’enkola ey’okukebera okulaba etongozebwa: roboti etuuka ku kunyiga okutuufu okw’eggaali y’omukka elungamya ne slider okuyita mu sensa ezifuga amaanyi (okukyukakyuka kwa puleesa<=5N), era enkola y’okulaba ekola okuzuula ku yintaneeti 100% ku pre amaanyi ag’okunyweza ga sikulaapu y’omupiira okukakasa nti oluyoogaano lw’okukola modulo luli Kitono okusinga oba yenkana 50dB era obutuufu bw’okuteeka mu kifo buba Kitono oba bwenkana ± 0.005mm/m. Layini y’okufulumya ekwata enkola ya MES ey’okulondoola mu kiseera ekituufu, okukendeeza ku nsengekera y’okufulumya okutuuka ku ddakiika 45 buli yuniti n’okufuga omuwendo gw’obulema wansi wa 0.03%.
Ebikozesebwa nePenkola ya rocessInobuyiiya: omuUltimateBokuddamu okuyita muAekitangaala (luminum) neSteelPlates
1. ObutuufuMokulumwa ennyoTechnology forAekitangaala (luminum).Alloy
1). Dizayini y’ebizimbe etali ya maanyi: Omubiri omukulu ogwa modulo ya linear gukoleddwa mu aerospace grade aluminium alloy 6061-T6 (amaanyi g’okusika 310MPa). Okuyita mu nteekateeka y'okulongoosa topology, ensengekera y'omunda eya "honeycomb" etuukibwako. Oluvannyuma lw’okusiba CNC, density ekendeezebwa okutuuka ku 2.7g/cm 3, era amaanyi g’okubeebalama gaayongerwa okutuuka ku 280MPa. Tekinologiya w’okusala ku bbugumu eri wansi (-20℃cold air cooling) akozesebwa mu kulongoosa okuziyiza okukyukakyuka kw’ebbugumu okwa aluminiyamu alloy n’okukakasa nti obupapajjo bw’olutimbe lw’okuteeka eggaali y’omukka elungamya buli Wansi oba bwenkana 5 μ m.
2). Enkola y’okulongoosa kungulu:Omubiri gwa ssiringi y’amasannyalaze gwettanira enkola ya anodizing enkalu (obuwanvu bwa firimu 25 μ m, obugumu HV500+), era density ya kasasiro efugibwa bulungi ebyuma bya CNC electrolysis (15A/dm 2 ± 10%), okutuuka ku bukaluba bw’okungulu Ra<=0.8 μ m, okugezesebwa okuziyiza okufuuyira omunnyo okumala essaawa ezisukka mu 1000, n’okusisinkana long-okukola okutebenkera mu bunnyogovu embeera (obunnyogovu Obusinga oba obwenkana 90% RH).
2.Precision Tekinologiya w'ebyuma ku byuma ebipande
1). Enkola y’okulongoosa ebbugumu mu ggiya:Ggiya ya cycloidal eya RV reducer ekoleddwa mu SCM435 steel plate (carbon content 0.35%), era oluvannyuma lw’okufuula vacuum carburizing n’okuzikiza (ebbugumu 930℃± 5℃, obudde essaawa 4), obugumu bw’okungulu butuuka ku HRC62 ± 2 ate core hardness etuuka ku HRC35 ± 2. Okuyita mu kufuga ebbugumu okutuufu (± 3℃) ya vacuum y’e Japan n’amawanga amalala ebikoomi, okukyukakyuka kwa ggiya ya cycloidal kukakasibwa okuba Ntono oba okwenkana 0.01mm, okunyigirizibwa okusigadde ku ngulu w’amannyo kusinga oba kwenkana -500MPa, era obulamu bw’obukoowu bweyongera okutuuka ku mirundi egisukka mu 10.
2). Tekinologiya w’okusena mu ngeri entuufu:Ennyumba ya ggiya ya pulatifomu ekyukakyuka eriko ebituli (SS400 steel plate) esiigibwa nga ekozesa ekyuma ekikuba ku ngulu ekya Sumitomo precision surface grinder (grinding head speed 6000rpm) okuva e Japan, nga n’obukaluba bw’okungulu Ra Butono oba bwenkana 0.2 μ m ate nga bupapajjo butono oba bwenkana 3 μ m. Kolagana n’ekitongole kya Germany ekikebera obukaluba ekya Mahr okuzuula ku yintaneeti okukakasa nti omuwendo gw’okukulukuta kwa ggiya oluvannyuma lw’okugiyunga guli Wansi oba gwenkana 0.01ml/min, nga gutuukana n’omutindo gw’obuyonjo ogw’ekitongole ekirongoosa emmere (okukakasa kwa FDA).
TallMan Robotics Obuyiiya n'okulongoosa obusobozi mu kukola ebyuma
Mu kuvuganya okw’amaanyi okweyongera mu kisaawe ky’okukola otoma mu makolero, TallMan Robotics ekimanyi nnyo nti ebyuma ebirongoosa kye kintu ekikulu okukakasa omutindo gw’ebintu. Okutuukiriza ebisaanyizo ebikakali eby’omutindo ebya bakasitoma ab’omutindo ogwa waggulu-ku bintu mu mbeera enzibu, kkampuni evugirwa okunoonyereza n’okukulaakulanya okuyiiya, ng’eyingiza nnyo ebyuma ebimanyiddwa ennyo-eby’omutindo ogw’awaggulu, okulongoosa buli kiseera obusobozi bw’okulongoosa, era etandise ekkubo ery’enjawulo ery’enkulaakulana.
TallMan Robotics etwala okunoonyereza okuyiiya n’okukola ebyuma ebipya ebirongoosa ng’ekisumuluzo ky’okutumbula okuvuganya. Ebitongole bitandikawo ttiimu z’ekikugu eza R&D okukola okunoonyereza okw’obuziba ku byetaago by’okulongoosa ebintu mu mbeera ezisukkiridde, n’okukola obukodyo n’ebyuma ebituufu eby’okulongoosa mu mbeera enzibu ey’okukola ng’obunnyogovu obw’amaanyi, okukulukuta okw’amaanyi, n’ebbugumu eringi ennyo. Okugeza, mu kwanukula ebyetaago ebinene eby’okulwanyisa-okukulukuta kw’ebitundu mu byuma bya yinginiya w’ennyanja, ebyuma eby’enjawulo ebirongoosa kungulu bikoleddwa. Okuyita mu nkola ez’obuyiiya ez’okusiiga, oluwuzi olukuuma olunene lukolebwa ku ngulu w’ebipande bya aluminiyamu n’ebyuma, ne kirongoosa nnyo okuziyiza okukulukuta kw’ekintu kino okufuuyira omunnyo.
Mu kiseera kye kimu, amakampuni galondoola nnyo tekinologiya ow’omulembe-mu makolero era ne gayingiza n’obunyiikivu ebyuma ebimanyiddwa ennyo-eby’omutindo ogwa waggulu-eby’okulongoosa. Mu mulimu gw’okukuba ebyuma ebiyunga ebikondo bitaano, ekika ekipya eky’ekifo eky’ebyuma okuva mu Demage eya Girimaani kitongozeddwa, ekirina tekinologiya ow’omulembe ennyo ow’okufuga okutebenkera kw’ebbugumu era nga kisobola okukuuma obutuufu bw’okukuba ebyuma ku ddaala lya micrometer ne mu mbeera ezirimu enkyukakyuka ennene mu bbugumu. Mu nsonga z’okulongoosa mu ngeri ey’enjawulo, ebyuma eby’omulembe ebisala waya empola okuva e Japan bitongozeddwa, ebirina okufuga okutuufu okufiirwa waya za electrode era nga bisobola okutuukiriza ebyetaago by’okulongoosa ggiya ez’obutuufu obw’amaanyi-n’ebitundu ebirala ebikulu mu mbeera enzibu, okukakasa obutebenkevu bw’okutambuza n’okwesigamizibwa kw’ebintu mu mbeera enzibu ey’okukola.
Okuyita mu kunoonyereza n’okukulaakulanya okuyiiya n’okuleeta ebyuma eby’omutindo ogwa waggulu-, TallMan Robotics egenda mu maaso n’okulongoosa obusobozi bwayo obw’okukola. Okukozesa ebyuma ebipya ne tekinologiya tekikoma ku kulongoosa bulungibwansi bwa kukola, naye era kitumbula nnyo omutindo gw’ebintu. Mu kugezesa okukoppa embeera y’ebbugumu erisukkiridde, modulo ya layini erongooseddwa ne ssiringi y’amasannyalaze bisobola okukola mu ngeri ennywevu mu bbugumu eri wakati wa -40℃okutuuka ku 120℃, n’omuwendo gw’okukuuma obutuufu ogusukka mu 98%; Mu mbeera z’obunnyogovu obungi n’obunnyogovu obw’amaanyi-base, ekikendeeza RV ekirongooseddwa mu ngeri ey’enjawulo n’ekifo ekikyukakyuka ekirimu ebituli bikendeeza ku kigero ky’okukulukuta kw’ebitundu byabwe eby’ebyuma ebitundu ebisukka mu 80%, ne kyongera nnyo ku bulamu bw’ekintu kino n’okutuukiriza mu bujjuvu ebyetaago by’omutindo ebya bakasitoma ab’enkomerero-nga okunoonyereza mu bbanga n’ennyanja ennene ku bintu ebiri mu mbeera enzibu.
Ebirimu waggulu biraga kaweefube wa TallMan Robotics n’ebituukiddwaako mu kukola ebyuma.