Module za Linear eza sikulaapu

Module za Screw Linear ze ziruwa?

Module za Sikulufu Linear ze Precision Screw-Driven Linear Motion Units.

Screw linear modules ze precision mechanical motion units eziweereddwayo okukola automation mu makolero. Zitwala ensengekera z’okutambuza sikulaapu okukyusa entambula ya mmotoka ezitambula mu kusengulwa okutuufu okw’ennyiriri. Ekirala, zigatta ebitundu ebilungamya n’ebitwala omugugu-okukola yuniti ezikola entambula eziyimiriddewo.

Okwawukana ku modulo ezivugibwa omusipi-, zikulembeza ebifulumizibwa mu kutambuza ebikalu. Bwe batyo, batuusa omulimu gw’okuteeka mu kifo ogutebenkedde ku mbeera z’emirimu egy’obwengula egy’obutuufu.

Enzimba ya Module Omusingi (Core Module Structure) ya Module za Screw Linear

Okusooka, ekifaananyi kya aluminiyamu eky’obugumu obw’amaanyi-kikola omusingi gwa modulo. Ekyokubiri, sikulaapu y’omupiira ogw’obutuufu (precision ball screw) ekola ng’ekitundu ky’okutambuza eky’omusingi. Ekyokusatu, obutungulu bwa sikulaapu obubiri bukyusa okuzimbulukuka mu kusindika okw’ennyiriri.

Okugatta ku ekyo, ezizimbibwa-mu linear guide rails zissa omutindo ku nkola ezitambula. Ate era, eggaali enkalu esereba etwala emigugu gy’ebintu ebikolebwa. Ekisembayo, ebikozesebwa eby'ekkomo ku nkomerero bikuuma obukuumi bw'emirimu mu bujjuvu-stroke.

Oyanirizibwa okulaba pulojekiti endala oba okugenda ku video gallery yaffe eya Youtube:https://www.youtube.com/@eby’obusimu obuyitibwa tallmanrobotics

Ball Screw Linear Modules ez'obutonde obw'enjawulo okuva mu Tallman Robot zirina series TMS-CM zino wammanga:

Ball Screw Linear Module for Dust-proof Environment okuva mu Tallman Robot balina omuddirirwa guno TMS-CR

Long Stroke Screw Linear Module ey'obutonde obw'enjawulo TM-SL-CM

Ekibikka ku bitundu by’omubiri Obukakafu bw’amazzi Sikulufu y’omusulo Linear Modules TM-SF

Biki eby’okwegendereza mu kuteeka n’okulongoosa ebizibu mu modulo za ball screw linear?

Okuteeka n’okulongoosa obuzibu bwa ball screw linear module kikwata butereevu ku butuufu bwazo, obulamu bw’okuweereza, n’okutebenkera kw’emirimu. Kyetaagisa okufaayo ennyo ku kuteeka mu kifo eky’ebyuma, bbalansi y’amaanyi, n’okupima paramita. Okwegendereza ebitongole bye bino wammanga:

1. Okuteekateeka nga tonnaba kussaako Screw Linear Module

1). Okukebera ebitundu by’omubiri

Kebera oba sikulaapu yeekulukuunya bulungi (nga tewali kuzibikira oba amaloboozi agatali ga bulijjo), oba ekisulo ekikulembera eggaali y’omukka kitambula bulungi, era oba waliwo ebintu ebitali bimu mu nkola y’okutambula kw’omupiira; Kakasa nti omuze gwa modulo gukwatagana n’ebipimo by’okussaako, era kakasa oba ebipimo nga screw lead ne rated load bituukana n’ebyetaago bya dizayini.

2). Obujjanjabi bwa base ku Screw Linear Module

Obugulumivu bw’omusingi gw’okussaako bulina okuba nga buwanvu (ensobi y’obupapajjo Entono oba yenkana mm 0.1/m), buyonjo, era bwe kiba kyetaagisa, kozesa empapula z’omusenyu okuggyawo ebiwujjo; Singa base eba kitundu kya welded, yeetaaga okulongoosebwa mu kukaddiwa okumalawo okunyigirizibwa okw’omunda n’okwewala okukyukakyuka okukosa obutuufu bwa modulo mu mutendera ogw’oluvannyuma.

2. Ensonga enkulu ez’okussaako ebyuma ku Screw Linear Module

1). Okunyweza modulo

Kozesa enkola ya "diagonal step-by-step tightening" okutereeza modulo (nga okunyweza mpolampola obuuma bwa M6 nga olina 20% -50% -100% torque, torque esengekeddwa 8-10N · m), okuziyiza okunyigirizibwa okw'omu kitundu okuleeta okukyukakyuka kw'omusingi; Oludda lw’okussaako lulina okunywerera ennyo wansi wa modulo, era ekituli kisobola okukeberebwa n’ekipima feeler (kisaana okuba wansi wa mm 0.02), bwe kitaba ekyo shims zeetaaga okugattibwako okusobola okutereeza.

2). Okupima (parallelism) okupima (parallelism calibration).

Use a dial gauge to calibrate the parallelism between the module and the motion reference (error ≤ 0.05mm/m), ensuring that the screw axis is parallel to the guide rail and reducing additional torque; Long stroke modules (>1m) zeetaaga okupimibwa ku nkomerero zombi n’ensonga ssatu wakati okwewala okukyama kw’omusingi okukosa obutuufu okutwalira awamu.

3). Okuyungibwa ku drive

Motoka ne sikulaapu bwe biyungibwa nga biyita mu kiyungo, ensobi ya coaxiality erina okuba Entono oba yenkana mm 0.1, ate okukyama kw’enkoona kulina okuba Okutono oba okwenkana 0.5℃, ekiyinza okupimibwa nga tukozesa ekintu ekikwataganya layisi; Okulonda okuyungibwa kulina okukwatagana ne ttooki ya mmotoka (ebiseera ebisinga emirundi 1.5 ku ttooki egereddwa) okwewala okutikka ennyo n’okumenya.

4). Okuteeka emigugu

Ekifo eky’amaanyi ag’ekisikirize eky’omugugu kirina okukwatagana n’ekisiki ky’entambula ya modulo, era eccentricity erina okufugibwa mu mm 5, bwe kitaba ekyo kijja kwongera ku mugugu gwa radial ku ggaali y’omukka elungamya era kwongera okwambala; Bw’oba ​​oteeka mu vertikal, kyetaagisa okuteeka ebyuma ebiziyiza okugwa (nga buleeki z’amasannyalaze, kkufulu z’ebyuma) n’okugezesa oba omugugu gunywevu ng’amasannyalaze gasaliddwako.

3.Ebikwata ku kutandika okukola amasannyalaze ebya Screw Linear Module

1). Okukebera waya

Waya za motors, encoders, ne limit switches zirina okukwatagana n’ebifaananyi, nga zirina resistance ya grounding eri wansi wa 4 Ω okwewala okutaataaganyizibwa kw’amasannyalaze; Yawula waya za layini z’amasannyalaze ne layini za siginiini (nga zirina ebanga erisinga oba eryenkana sentimita 30) okuziyiza okukyama mu kifo ekiva ku kukyusakyusa siginiini.

2). Ensengeka za parameter

Nga tonnaba kusooka kussaako masannyalaze, kakasa nti ebipimo bya ddereeva wa mmotoka (nga akasannyalazo, okugabanya, obudde bw’okusitula) bikwatagana ne mmotoka okwewala okwokya amasannyalaze agasukkiridde; Mu kiseera ky’okugezesa, sooka oteeke sipiidi entono (<=50mm/s) ne small acceleration (<=1m/s 2), era weetegereze oba entambula eweweevu.

3). Ekkomo ku kupima

Teekateeka ekkomo ly’ebyuma oba ekifo kya switch y’amasannyalaze g’ekitangaala okukakasa nti waliwo margin ya mm 5-10 ku nkomerero zombi eza stroke okuziyiza okutomeragana okw’amaanyi; Nga oteekawo soft limit parameters okuyita mu controller, ekola nga dual protection for mechanical limit.

4. Okupima obutuufu n’okugezesa ku Screw Linear Module

1). Okuliyirira ebituli

Kozesa laser interferometer okuzuula reverse clearance (ebiseera ebisinga<=0.01mm), era singa esukka tolerance, esobola okuliyirira nga pre tightening the nut (double nut structure) oba controller parameters; Gezesa obutuufu bw’okuteeka mu kifo ku sipiidi ez’enjawulo (nga 200mm/s, 500mm/s) okukakasa nti ensobi mu sipiidi yonna eri mu bbanga erikkirizibwa.

2). Duka ebigezo

Dduka obutasalako okumala eddakiika 30, londoola ebbugumu lya mmotoka ne sikulaapu (erina okuba Entono oba yenkana diguli 60 ), era singa ebuguma nnyo, kebera oba omugugu gusukka ekkomo oba oba okusiiga kumala; Weetegereze eddoboozi ly’okukola (erina okuba wansi wa 65dB), amaloboozi agatali ga bulijjo gayinza okuva ku kukyama kw’okuyunga oba okwambala kw’omupiira, era ekyuma kyetaaga okuyimirira okusobola okugonjoola ebizibu.

5.Maintenance tips oluvannyuma lw'okussaako Screw Linear Module

Nga tonnaba kukola kusooka, ssaako giriisi ey’enjawulo ey’okusiiga (lithium based grease NLGI grade 2) ku sikulaapu y’omusulo, era oyite amafuta ag’okusiiga (ISO VG32) mu guide rail slider; Wandiika data y'okuteeka n'okulongoosa (nga parallelism n'obutuufu bw'okuteeka) nga benchmark reference okusobola okuddaabiriza oluvannyuma.